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Browse documentation/Build Guide

rosco_m68k bus board build guide

A five-slot backplane for the rosco_m68k that also powers the whole system. Four soldering stages, then a voltage check before any card goes in. The same guide is available as a PDF.

BUS1BUS2BUS3BUS4BUS5POWER
5 slots2×32 bus + 2×8 extra
USB or DC5 V, or 9–12 V
L7805on-board regulator
160 × 116 mm448 solder joints
Download PDF

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Read first

Before you solder

Tick the kit off against the packing list, then build in the order of this guide. Low parts go first, so the board always lies flat while you solder.

Which way round

Every map shows the component side with the power section on the left and the five bus slots running left to right. Keep your board that way and "left", "right" and "up" in this guide always match what you see.

You need

Temperature-controlled iron with a fine tip, solder 0.6–1 mm, flush cutters, small pliers, multimeter, masking tape. For repairs: flux and solder wick.

Three parts that can go in backwards

STRIPE= MINUS LONG LEAD= PLUS

Electrolytic cap

The long lead goes in the hole marked +. The stripe faces away from it.

Here: the stripe faces right.

FLAT EDGE= MINUS SHORT LEAD= MINUS

LED

The flat edge of the body sits on the flat of the printed outline.

Here: the flat edge faces left.

TAB HOLEOVER HOLE PRINT UP,TAB DOWN

Regulator

It lies flat, tab down, with the hole in the tab over the hole in the board.

Here: printed side up, legs at the top.

Every joint

Good

A small cone that wets both the pad and the lead.

Bead on the lead

Solder never reached the pad. Add flux, reheat pad and lead together.

Bridge

Two pads joined. Draw the excess off with wick, then check the gap.

The routine

  1. Heat the pad and the lead together.
  2. Feed solder into the joint, not onto the tip.
  3. Take the solder away, then the iron. Hold still until it sets.
  4. Trim the lead just above the cone.

No chips here

Nothing on this board is static-sensitive, but the cards you plug into it are. Never plug or unplug a card with the power on.

1
Stage 1 of 4

Resistor, small capacitors

8 parts
16 joints
1K330nF
Fit nowAlready fittedLaterNo label on the map = 100nF
PartQtyMarkedPositions
1K resistor1brown black redR1, top left
100nF ceramic6104C2–C6 C8
330nF ceramic1334C7, below the regulator

How

  1. None of these has polarity. Bend the leads, press the part flat on the board, solder, trim.
  2. C2–C5 sit along the top edge between the slots. Seat them low: cards will stand right next to them.
Look-alikes
The 330nF (C7) looks like the 100nF. Read the code: 334, not 104. It belongs at the regulator input.
2
Stage 2 of 4

LED, regulator, reservoir

3 parts
7 joints
LED17805470µF
Fit nowAlready fittedLater
PartQtyPositionsWhich way
LED 5 mm1LED1flat edge and short lead left
L7805 regulator1U1flat, tab down, hole over hole
470µF electrolytic1C1long lead in + hole (left), stripe right

How

  1. LED1: solder one lead, check the LED stands straight, then the other.
  2. U1: with pliers, bend all three legs down 90° where they narrow. Lay it on the board, tab down, legs in their holes, the tab hole over the board hole. Bolt it down if you have an M3 screw and nut, then solder.
  3. C1 last. Push it flat, then solder.
Polarity
A reversed regulator feeds the input voltage straight to the bus. A reversed electrolytic can burst. Check the tab and the stripe against the map before soldering.

The regulator gets warm when it is in use. That is normal.

3
Stage 3 of 4

Power inputs and switch

8 parts
25 joints
J3 DCJ2J4 USBJ1SW1JP4–JP6
Fit nowAlready fittedLater
PartQtyPositionsWhich way
DC jack1J3opening to the left edge
Screw terminal 2-way1J2wire openings to the left edge
Micro USB1J4fits one way
Header 1×31J1short pins into the board
Header 1×23JP4–JP6short pins into the board
Power switch1SW1bottom left; fits one way

How

  1. J4 first. Its pins are fine: flux, a small tip, then check every gap with a magnifier.
  2. J3, J2, SW1: push flat, solder one pin, check, then the rest. The jack tabs need a few seconds of heat each.
  3. Headers last: tack one pin, check upright, then the rest.
No jumper yet
Leave JP4–JP6 empty: the cap's place depends on your supply (see Choosing the supply below). J1 brings out the USB data lines; the bus does not use them.
4
Stage 4 of 4

Bus connectors

10 parts
400 joints
BUS1BUS2BUS3BUS4BUS5
Fit nowAlready fittedLater
PartQtyPositionsWhich way
Header 2×325BUS1–BUS5, long rowsshort pins into the board, long pins up
Header 2×85below each long rowshort pins into the board, long pins up

How

  1. Push the header in and turn the board over onto a flat surface, so the header is held square.
  2. Solder one pin at each end. Check from two sides that it stands upright. Fix it now if not.
  3. Solder the rest. 400 joints: do one slot, take a break, do the next.
Line them up
Cards plug onto these pins. A header that leans, or a 2×8 offset from its 2×32, will not take a card.

All 5 slots are identical, wired pin for pin.

Before the first card

Choosing the supply

J3J2J4+−JP4JP5JP6

One supply, one jumper cap

SupplyIntoCap on
USB charger or computer portJ4JP4
Regulated 5 V DCJ3 or J2JP5
9–12 V DC, through the 7805J3 or J2JP6
Never two caps
Two caps join two supplies. With JP5 and JP6 together, or JP5 on a supply above 5 V, the full input voltage reaches every card.

J3 takes a centre-positive plug. On J2 the + screw is the lower one, as marked on the map. SW1, bottom left, switches the DC inputs and USB together.

First test, no cards fitted

  1. Fit the cap for your supply, connect the supply, switch SW1 on.
  2. LED1 lights.
  3. Multimeter on DC volts at any slot: pin 2 (top of the right-hand row) to pin 6 (third down in the same row). Expect 4.75 to 5.25 V.
  4. Switch off. Now fit the main board and cards, always with the power off.

Something else happens? Switch off first.

  • LED1 stays dark: check the cap is on the row for your supply, the switch is on, and the LED's flat edge faces left.
  • Voltage near 0 with 9–12 V in: regulator turned over, or the cap is not on the regulator row.
  • More than 5.25 V: switch off at once. Wrong cap for the supply.
  • Regulator too hot to touch: the cards draw more than it can give from that input voltage. Use a lower input voltage or a 5 V supply.
Reference

Bus pinout

The same on every slot, seen from above with the board as on the maps: odd pins in the left row, pin 1 at the top. Signal names as on the board design.

PinSignalSignalPin
1A1VCC2
3A2CLK4
5A3GND6
7A4VPA8
9A5E10
11A6VMA12
13A7MFPIEO14
15A8IOSEL16
17A9EXPSEL18
19A10FC020
21A11FC122
23A12FC224
25A13IPL026
27A14IPL128
29A15IPL230
31A16LDS32
33A17UDS34
35A18RESET36
37A19D1538
39A20D1440
41A21D1342
43A22D1244
45A23D1146
47ASD1048
49BERRD950
51BGD852
53BGACKD754
55BRD656
57DTACKD558
59RWD460
61D0D362
63D1D264

The 2×8 header below each slot carries 16 spare lines, EXT1 to EXT16, joined slot to slot and to nothing else: cards can use them to talk to each other.

Still stuck?

Send clear photos of both sides of the board, the supply you use and where the jumper cap sits to Telegram or solderdemon.official@gmail.com.